磁性材料:Magnetic core material
釹鐵硼(péng),簡單來講是一種(zhǒng)磁鐵,含有大(dà)量的稀土元素釹、以及鐵及硼,其特性硬而脆。釹鐵硼作為稀土永磁材料的一種具有極(jí)高的(de)磁能(néng)積和矯頑力,同時高能量密(mì)度的優點使釹鐵硼永磁材料(liào)在現代工(gōng)業和電子技術中獲得了(le)廣泛(fàn)應用,從而使儀器儀表、電聲電機、磁選磁化等設備(bèi)的小型化、輕量化、薄型化成(chéng)為可能。
由於表麵極易被氧化腐蝕,釹鐵硼必須(xū)進行表麵塗層處理。表麵化學鈍化是很好的解決方法之一(yī)。
NdFeB, which is simply a magnet, contains a large amount of rare earth element lanthanum, as well as iron and boron, and its characteristics are hard and brittle. As a kind of rare earth permanent magnet material, NdFeB has the extremely high magnetic energy product and coercive force, and the high energy density makes NdFeB permanent magnet material widely used in modern industrial and electronic technology, thus making it possible to miniaturize, lightweight and thin, in the instrument of electroacoustic motors, and magnetic separation magnetization.
Because of the surface highly susceptible to oxidative corrosion, NdFeB surface must be coated. Surface chemical passivation is one of the best solutions.
磁芯材料生(shēng)產工藝流程:Magnetic core material production process:
磁粉(粒度調整)-配(pèi)粉(混膠與造粒)--壓製成型—磁體固化—倒角與清洗—塗裝與固化—充磁—磁體固化Magnetic powder (grain size adjustment)--powder preparation (mixing and granulation)--press molding-magnet curing-chamfering and cleaning-coating and fixing-magnetization-magnet curing
行業痛點:Industry pain points:
1、 產品小,用傳統的手工噴塗方(fāng)式,塗料(liào)利用率不到10%,塗料浪費率高;
The product is small, and the adhesive utilization rate is less than 10%, using the traditionally spraying method manually, waste rate is high;
2、 零件需要全身(shēn)塗裝,用傳統的(de)手工噴塗方式,噴塗、幹燥、翻麵需要多次周轉,效率低下;
The parts need to be painted fully, and the spraying, drying, turning over surface requires multiple turnover, using the traditional manual spraying method, low efficiency;
3、 傳統滾噴方式,噴塗質量需要人工控製,對工人的技(jì)術要求高,質量不穩定。
The traditional rolling spraying quality needs manually control, requirements high technical of the workers, but unstable product quality.
4、 塗料附著力不夠強、高溫或摩擦下易掉漆;
The adhesion is not strong enough, easily fall off under high temperature or friction;
5、 噴塗時易出現粘黏現象。
Sticky phenomenon is frequently during the spraying.
6、 噴塗對車間人員(yuán)及環境造(zào)成汙染。
Spraying causes pollution to the workshop personnel and the environment.
磁芯材料噴塗要求:Requirements for Spray of Magnetic Core Materials:
1、 噴塗產品表麵平整光滑、膜厚均勻;
The surface of spraying products is smooth and the film thickness is even;
2、 耐高溫、鹽(yán)霧試驗達到標準;
High temperature resistance and salt spray test meet the standard;
3、 適(shì)合大批量生產(chǎn)
Suitable for mass production.
我們的優勢:Our advantages:
1、 目前(qián)本公司自動(dòng)滾噴機設(shè)備可實現磁環、磁(cí)片、磁石、釹鐵硼等(děng)中小型磁性材料(liào)的全(quán)身噴塗,達到磁芯對電絕緣的效(xiào)果。
At present, the company's Automatic Rotating Roller Spray Machine can realize the whole-body spraying of small and medium-sized magnetic materials such as magnetic ring, magnetic piece, magnet, NdFeB, etc., to achieve the effect of magnetic core on electrical insulation.
2、 塗料的利用率高達90%以上(shàng)。
The utilization rate of adhesive is up to 90%
3、 產品自動翻轉、幹燥,生產效率高;
The product is automatically turned over and dried, and the production efficiency is high;
4、 全智能化生產,噴塗質量由機器控製,質量穩(wěn)定;
Fully intelligent production, the spraying quality is controlled by machine and the quality is stable;
5、 全封閉噴塗,粉塵經過精密過濾,確保(bǎo)車間無汙染;
Fully enclosed coating, dust filtered by precision filtration, to ensure no pollution workshop.
6、 適合產品大規(guī)模生產(chǎn)。
Suitable for mass production;
7、 流量精準控製,堵槍自動報警。
Accurate flow monitoring, and blocking gun automatic alarming.
其他(tā)服務:Other services:
1、 可免費提供打樣;
Provide sample coating for free;
2、 提供產(chǎn)品針對性噴塗設備研發(fā);
Provide spraying equipment research and development for special product;
3、 長期提供技術支持和上門解決技術難題;
Provide long-term technical support and solve technical problems on site;
4、 提供噴塗工藝(yì)及設備(bèi)操作培訓(xùn)。
Provide spraying process and equipment operation training.
推(tuī)薦(jiàn)設(shè)備:自動滾噴機R55、自動(dòng)滾噴機R90係列。
Recommended equipment: R55, R90 series.
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