減震器的用途:The function of shock absorbers:
減震器,是用(yòng)來抑製彈簧吸(xī)震後反彈時的震蕩及來自路麵的衝擊,為加速車架與車身(shēn)振動的衰(shuāi)減,以改善汽(qì)車的行駛平順性(舒(shū)適性),在大多數汽車的懸架係統及轉向係統內部裝有減震器。
The shock absorber, is used to suppress the shock when the spring rebounds and the shock from the road surface, to accelerate the attenuation of the frame and the body vibration, to improve the ride comfort (comfort) of the car, in the suspension of most cars. Shock absorbers are installed inside the system and steering system.
汽車(chē)減震器的生產工藝 Car suspension production process:
汽車減震器的製作工藝比(bǐ)較複雜,我們以減震器襯套為例,講解襯套的工藝流程,並說明哪些工藝(yì)流程會用到(dào)我們(men)的設備。
The manufacturing process of automobiles shock absorber is quite complicated. Taking the bushing as an example, we explain the technological process of the bushing and explain which technological process will be used in our equipment.
工(gōng)藝流程(chéng): Process:
骨架→前處理(磷化、噴砂、清(qīng)洗)→噴膠→橡膠注(zhù)射硫化→修邊→縮外徑(jìng)→檢測(cè)外徑(jìng)尺寸(cùn)→剛性測試→塗油(yóu)→包裝
Skeleton pretreatment (phosphating, sandblasting, cleaning) → spray glue → glue injection vulcanization → trimming → calibrate outer diameter → test outer diameter size → rigidity test → oil painting → packaging
以下(xià)工序(xù)會用到我們的設備:The following process will use our equipment
前處理(lǐ)設備:自動磷化線 Pretreatment equipment: Automatic Phosphating Line
噴膠:自動噴膠(jiāo)機 Glue spraying: Automatic Glue Spraying Machine
自動滾膠機(jī) Automatic Roller Gumming Machine
自動滾噴機 Automatic Rotating Roller Spray Machine
縮外徑:自動縮徑機 Outer-diameter crimping: Automatic Crimping Machine
檢(jiǎn)測外徑、剛性測(cè)試:多工位後製程專機(jī)
Outside diameter checking and rigidity test: multi-station post-process special machine
行業痛點:Industry pain points:
1、人工(gōng)成本高,膠粘劑利用(yòng)率低;
High labor cost and low utilization rate of adhesive
2、手工噴塗膜厚不均勻;
Uneven thickness of manual spraying film
3、容易出現漏(lòu)噴(pēn)漏塗現象,導致產品批量報廢;
It is easy to miss coating one or some products, leading the whole batch scrapping
4、傳統方式(shì)塗膠及晾幹占地麵積大,車間成本(běn)高;
The traditional way of gluing and drying covers a large area and the cost of the workshop is high
5、化學溶劑、粉塵汙染(rǎn)對車間以(yǐ)及人體(tǐ)健康的影響。
The chemical solvent and dust pollution on the workshop hurt human health.
產品(pǐn)要(yào)求:Product requirement:
1、不同結構及大小的產品通用性;
Versatility of products with different structures and sizes
2、粘合劑膜厚均勻,硫化後粘結強度高、不脫(tuō)膠(jiāo);
The film thickness of the adhesive is even, and after vulcanization, the bonding strength is high, not degumming
3、產品(pǐn)日產量要求效率高。
The daily output of products requires high efficiency.
我們的優勢(shì): Our advantages:
1、自動化程度高、操作(zuò)更安全;
High degree of automation and safer operation;
2、生產節拍(pāi)短、效率高,適(shì)合產品大(dà)規模生產;
Short production cycle, high efficiency, suitable for mass production;
3、膠漿利用率提高、節省成本;
Improve the adhesive utilization rate and save costs;
4、膜厚均勻(yún)、質量更穩定(dìng);
Even film thickness and more stable quality;
5、占地麵積小,能耗低;
Small floor area and low energy consumption;
6、精準流量(liàng)監控、影像檢測、色標檢測等防錯,堵槍(qiāng)自動報警,確保(bǎo)產品質量;
Accurate flow monitoring, image detection, color standard detection and other error prevention, blocking gun automatic alarm, to ensure the product quality;
7、全封閉式塗裝(zhuāng),粉塵經(jīng)過精密過濾,確保車(chē)間無汙染。
Fully enclosed coating, dust filtered by precision filtration, to ensure no pollution workshop.
其他服(fú)務:Other services:
1、可免費提供打樣(yàng);
Provide sample coating for free;
2、提供產品針對性噴塗設備研發;
Provide spraying equipment research and development for special product;
3、長期(qī)提供(gòng)技術支持(chí)和上門解決技術難題;
Provide long-term technical support and solve technical problems on site;
4、提供(gòng)噴塗(tú)工藝及設備操作培訓。
Provide spraying process and equipment operation training.
全國(guó)服務熱線